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FINDINGS LIBRARY · ENGINE AND FUEL

Outboard corrosion: anodes, salt in the cooling passages and how surveyors write it up

UPDATED 9 NOVEMBER 2026 · 3 EXAMPLE FINDINGS · 3 SOURCES

Where outboards corrode, inside and out, how worn the anodes can get before they're replaced, why flushing matters, what a surveyor checks and three example findings graded A, B and C.

AT A GLANCE
Outboard corrosion
USUAL GRADE
A for corrosion that has holed a housing or seized steering or tilt. B for anodes more than half gone, bubbling paint on the leg or a weak tell-tale from salt build-up. C for painted-over anodes or no flushing routine
FOUND WITH
Looking at the anodes, the leg, cavitation plate and bracket, under the cowl at the powerhead and electrical connections, and the tell-tale stream
JUDGED AGAINST
The maker's manual. Yamaha and BoatUS both say replace anodes when about half gone, and never paint them
REPAIR COST
Anodes are inexpensive parts. Corroded castings and powerhead parts are priced by the dealer

An outboard is an aluminium casting that lives in salt water. It corrodes from the outside, where salt and stray current attack the leg, and from the inside, where salt stays in the cooling passages after every trip. Yamaha says corrosion attacks an outboard every day, even in fresh water.

How a surveyor checks it

Anodes. Find all of them: Yamaha puts them on the lower unit just above the prop and on the bottom of the engine bracket. BoatUS warns some are hidden, such as under the cavitation plate. Replace at about half gone. Look at what's left too. Steve D'Antonio notes anodes that seem to last forever, or grow weed, are dormant and protecting nothing, often because of poor contact.

Paint on anodes. Yamaha says never paint or cover them. Antifouling on an anode is a common find.

The leg and bracket. Bubbling paint, white powdery corrosion and pitting, especially around the water intake, trim tab and cavitation plate.

Under the cowl. Salt crust on the powerhead and green or white corrosion on electrical connections.

The tell-tale. A weak stream can mean salt build-up in the cooling passages. Yamaha notes salt water crystallises above 170 degrees and restricts them.

The routine. Ask how it's flushed. Yamaha's advice is 15 minutes of fresh water after each trip.

What decides the grade

Metal lost. Corrosion through a casting, or seizing steering or tilt, is an A. Spent anodes and active corrosion on the leg are B: the outboard is being eaten and the anodes aren't stopping it. Painted anodes and a missing flushing routine are C.

If the anodes are going fast, or the leg is corroding with good anodes, suspect stray current and test with a reference electrode. See stray current corrosion.

Outboard corrosion: example findings

The same defect written up at each grade, the way Axsail writes it from what the surveyor says on board. The grade follows what was found, so use these as wording, then grade what you see.

ENGINEA
Outboard lower unit

Paint lifted and white corrosion product across the gearcase, with pitting through the casting beside the water intake. Anode on the cavitation plate fully consumed.

Recommendation: Do not use the outboard until the gearcase has been assessed by a dealer and repaired or replaced.

ENGINEB
Outboard lower unit and bracket

Anodes about two thirds consumed. Paint bubbling along the leg below the cavitation plate. Salt crust under the cowl on the powerhead.

Recommendation: Replace the anodes, treat the corrosion on the leg and clean and protect the powerhead within 12 months. Flush with fresh water after every use in salt water.

ENGINEC
Outboard bracket

Bracket anode painted over with antifouling. Other anodes in good condition.

Recommendation: Replace the painted anode and keep anodes clear of paint.

ASafety. Safety or compliance deficiency. Fix before the vessel is next underway.
B12 months. Deficiency that needs timely attention. Fix within about 12 months.
CRoutine. Note or observation, cosmetic or maintenance. Routine maintenance at the owner's convenience.

What fixing it involves

Job Notes
Replace anodes At about 50% consumed, factory-recommended parts, Yamaha
Clean and protect the powerhead Rinse at low pressure away from the air intake, dry, then a corrosion inhibitor spray, Yamaha
Flush the cooling system 15 minutes of fresh water after each trip, Yamaha
Corroded gearcase or bracket Dealer assessment and quote

Photos to take

Each anode, the leg and cavitation plate, the bracket, and the powerhead with the cowl off. With Axsail, estimate how much of each anode is left as you photograph it.

Writing it up

Say how much of each anode remains, where the corrosion is and how deep, what's under the cowl, and the tell-tale. If the anodes are spent and the leg is corroding, recommend a reference electrode test as well as new anodes.

Frequently asked

When should outboard anodes be replaced?

Yamaha says when they are about 50% gone, with factory-recommended replacements. BoatUS says the same for sterndrive anodes, half wasted, and notes some are cleverly hidden, such as under the cavitation plate.

Can I paint my outboard's anodes?

No. Yamaha says never paint or cover anodes, because they must be in direct contact with the water. Even a thin film of growth can stop them working, so it suggests scrubbing them with a brush during washdown.

How long should I flush an outboard?

Yamaha says 15 minutes with fresh water after each trip, through the flushing attachment, muffs or a flush bag, so the water circulates through the whole cooling system.

Why do outboards corrode inside?

Yamaha explains that salt left in the cooling passages keeps working after the trip, and salt water can crystallise above 170 degrees and restrict the passages. Burning ethanol fuel also leaves corrosive sulfate salts in the exhaust.

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