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FINDINGS LIBRARY · HULL AND STRUCTURE

Loose bulkhead and stringer tabbing: how surveyors find failed secondary bonds

UPDATED 6 NOVEMBER 2026 · 3 EXAMPLE FINDINGS · 1 SOURCES

Why bulkhead and stringer tabbing lets go, what a failed secondary bond looks like, how a surveyor checks it, what repair involves and three example findings graded A, B and C.

AT A GLANCE
Loose bulkhead tabbing
USUAL GRADE
A for a structural bulkhead or stringer separated from the hull, or one that moves. B for tabbing lifting along part of its length or wet, rotten wood in a stringer. C for a small lifted edge on a sound bond
FOUND WITH
Looking along every bulkhead and stringer where it meets the hull, tapping the tabbing, prying at lifted edges, and checking doors, cracks and fittings nearby for signs of movement
JUDGED AGAINST
The bond. Naval architect Dave Gerr notes tabbing makes a secondary bond, never as strong as a primary one, and a well done bond needs prepared surfaces and filleted corners
REPAIR COST
Grinding back and retabbing is yard labour. Replacing a rotten stringer core is a major job. Priced per boat

Bulkheads and stringers stiffen the hull and carry the loads from the rig, the keel and the engine. They're fastened to the hull by tabbing, fibreglass laid over the joint. If the tabbing lets go, the hull loses the stiffening it was designed with and starts to flex.

Why it fails

Dave Gerr, writing for Good Old Boat, explains that tabbing makes a secondary bond, which is never as strong as a primary bond. Doing it well needs the surface ground, vacuumed and cleaned, and every sharp inside corner rounded with a fillet. Skip that and the bond can be pulled off by hand; his photos show a bulkhead panel that did just that.

Once a bond starts to crack, flexing grows the crack. Gerr's line on engine beds: sooner or later, cracks occur, and as the flexing continues you have a true structural failure.

How a surveyor checks it

Follow every bulkhead and stringer you can reach where it meets the hull. Look for tabbing that's lifted, cracked or separated, and tap it: a hollow sound along a bond means it's let go. Pry gently at lifted edges.

Then look for movement. Doors that bind, cracked joinery, and a chainplate bulkhead that shifts when the shroud is loaded all point to it. On a sea trial, listen for creaks. Check stringer cores for water where you can.

What decides the grade

What's loose and what it carries. A structural bulkhead or stringer that's separated or moving is an A. Lifted tabbing over part of its length, or a wet stringer core, is a B. A small lifted edge on a sound bond is a C.

Loose bulkhead tabbing: example findings

The same defect written up at each grade, the way Axsail writes it from what the surveyor says on board. The grade follows what was found, so use these as wording, then grade what you see.

HULL AND STRUCTUREA
Main bulkhead, starboard side

Main bulkhead separated from the hull along about 400 mm of tabbing below the chainplate. Bulkhead moves visibly when the cap shroud is loaded. Saloon door binds.

Recommendation: Do not sail until the bulkhead has been rebonded to the hull and the chainplate attachment checked.

HULL AND STRUCTUREB
Engine bed stringers, port side

Tabbing lifted along about 300 mm of the port stringer forward of the engine. Hollow sound on tapping; no movement found.

Recommendation: Grind back and retab the lifted section, and check the stringer core for water, within 12 months.

HULL AND STRUCTUREC
Forward cabin bulkhead

Upper edge of the tabbing lifted over about 50 mm where it meets the bulkhead. Bond below sound on tapping.

Recommendation: Seal the lifted edge and recheck at the next survey.

ASafety. Safety or compliance deficiency. Fix before the vessel is next underway.
B12 months. Deficiency that needs timely attention. Fix within about 12 months.
CRoutine. Note or observation, cosmetic or maintenance. Routine maintenance at the owner's convenience.

What repair involves

Job Reported cost
Seal a lifted edge Owner's time
Grind back and retab a section Yard labour and materials
Rebond a structural bulkhead Yard labour; rig or interior may have to come out
Replace a rotten stringer core Major yard job, priced per boat

Gerr's standard for a good bond applies to the repair: grind, clean, fillet the corners, then tab.

Photos to take

Each lifted or cracked bond with something for scale, the wider view of the bulkhead or stringer, and any gap at the hull. With Axsail, name the bulkhead and say what you found as you take the photo and it goes on the structure finding.

Writing it up

Name the bulkhead or stringer and its side, the length of tabbing affected, how it sounds, whether it moves and what it carries. Note any signs of movement nearby, such as doors and joinery.

Frequently asked

What is bulkhead tabbing?

Strips of fibreglass laid over the joint between a bulkhead or stringer and the inside of the hull, bonding them together. Dave Gerr notes it makes a secondary bond, which is never as strong as the primary bond inside a single laminate.

Why does tabbing come loose?

Poor bonding and hard corners. Dave Gerr says the area must be ground, vacuumed and cleaned before tabbing, and sharp inside corners rounded with fillets, because laminates don't work well with hard sharp corners. Flexing then grows any crack into a failure.

How do I know if a bulkhead is loose?

Look for tabbing that's lifted, cracked or sounds hollow, and for gaps where the bulkhead meets the hull. Doors that bind, cracks in the joinery and a chainplate bulkhead that moves under rig load point to movement.

Can wet stringers be repaired?

Many stringers have a wood or foam core inside the glass. Water in a wood core rots it, and the rotten core has to be cut out and replaced, which is major work. A dry core with a lifted bond can be retabbed.

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ISO 12215

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What ISO 12215 covers for small craft hull construction, the parts on design pressures, structural details, rudders, keels and rig attachments, how surveyors use it on structural findings, and how to cite ISO 12215 in a finding.

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