Axsail
FINDINGS LIBRARY · HULL AND STRUCTURE

Osmosis on a boat: how surveyors find blisters, grade them and write them up

UPDATED 5 NOVEMBER 2026 · 3 EXAMPLE FINDINGS · 3 SOURCES

What osmotic blistering is, how a surveyor tells it from paint blisters, which moisture readings matter, what treatment costs per foot and three example findings graded A, B and C.

AT A GLANCE
Osmotic blistering
USUAL GRADE
B for blisters in the gelcoat with sound laminate. A when they reach the laminate at a structural area such as the keel root. C for a few small blisters in the paint
FOUND WITH
A moisture meter on bare gelcoat after the boat has been out for some days, sounding with a phenolic hammer, and opening a few blisters
JUDGED AGAINST
No published pass mark. Readings are compared with dry areas of the same hull above the waterline. A UK surveyor quoted by PBO treats anything over 15 on his meter's A scale as high
REPAIR COST
About $200 or €170 per foot of length for a full treatment without relaminating, from a UK yard figure reported by PBO, converted. Spot repairs cost far less

Osmotic blistering is water getting into the gelcoat and laminate of a fibreglass hull and reacting with what's left of the resin's ingredients. The fluid that forms draws in more water, the pressure builds, and a blister lifts. It's the defect buyers ask about most, and the one most often over or underplayed in a report.

How a surveyor finds it

Blisters show once the antifouling is clean, but telling osmosis from paint blisters means opening a few. A true osmotic blister sits in or under the gelcoat and usually releases an acidic fluid. A paint blister is dry and sits in the antifouling.

The moisture meter comes next. Readings only mean something on a hull that has been out of the water for some days, on bare gelcoat, and against a reference: the same hull above the waterline. PBO's surveyor uses at least two meters, one reading shallow and one deeper, and warns about false highs from a freshly hauled boat, wet bilges, tanks and damp lockers behind the hull. Practical Sailor adds two limits worth knowing: no meter gives a true moisture percentage in fibreglass, and readings below freezing can't be trusted. The moisture readings log sets each reading against your dry reference.

Sounding with a phenolic hammer tells you whether the laminate under the blisters is still sound. A dull note around opened blisters, or fibres visible in the cavity, moves the finding from gelcoat damage to laminate damage.

What decides the grade

Two things: depth and location. Gelcoat blisters with sound laminate are a B. They need treatment, on the owner's timescale. Laminate damage at the keel root, rudder stock or another load path is an A, because the hull's strength is in question. A handful of dry paint blisters is a C, and calling them osmosis in a report can cost the seller a sale for nothing.

Osmotic blistering: example findings

The same defect written up at each grade, the way Axsail writes it from what the surveyor says on board. The grade follows what was found, so use these as wording, then grade what you see.

HULL AND STRUCTUREA
Underwater hull, keel root, both sides

Blisters up to 40 mm across over about 0.5 m² either side of the keel root. Two blisters opened showed glass fibres in the cavity, and the laminate around them sounds dull. Moisture readings at the top of the meter's scale.

Recommendation: Do not relaunch until a composite specialist has ground out the area, assessed the laminate and repaired it to their specification.

HULL AND STRUCTUREB
Underwater hull, overall

Blisters 5 to 15 mm across scattered over most of the underwater hull. Blisters opened released an acidic fluid. Damage is in the gelcoat, laminate sound on sounding. Readings high compared with the topsides.

Recommendation: Obtain a quote from an osmosis specialist for gelcoat removal, drying under supervision and an epoxy barrier coat, and treat within 12 months. Record readings at each haul-out until treated.

HULL AND STRUCTUREC
Starboard bow, below the waterline

Six blisters under 5 mm in the antifouling, dry when opened, gelcoat intact beneath. Hull readings comparable with the topsides.

Recommendation: Paint blisters only. Open, sand and fill at the next antifouling.

ASafety. Safety or compliance deficiency. Fix before the vessel is next underway.
B12 months. Deficiency that needs timely attention. Fix within about 12 months.
CRoutine. Note or observation, cosmetic or maintenance. Routine maintenance at the owner's convenience.

Repair options and cost

Job Reported cost
Open, dry and fill isolated blisters at a haul-out Yard time and filler; the cheapest route when blisters are few
Blast, blister repair, barrier coat and antifouling, 27 ft boat About $3,900 (€3,400), owner report
Full treatment: gelcoat peel, drying, epoxy barrier, no relaminating About $200 (€170) per foot of length, UK yard figure via PBO, converted
Full treatment with relaminating More again; priced after the peel shows the laminate

PBO's case took about two weeks of drying with steam cleaning and hot vacuum pads before the barrier coats went on. Without that equipment, drying in a shed can take a season.

Photos to take

Four, at least. The hull overall with the blistered area marked, a close-up of a blister next to a ruler, an opened blister showing its depth, and the meter on the hull with its reading visible. With Axsail, take them while you talk about the hull and they land on the osmosis finding by themselves.

Writing it up

Say where, how big, how many, what was inside, the readings against the topsides, and what the laminate sounded like. Then one recommendation with a timescale. "Osmosis present, treatment advised" leaves the buyer with nothing to price and the surveyor with a weak report if it's challenged later.

Frequently asked

What does osmosis look like on a boat?

Raised blisters on the underwater hull, from pinhead size to several centimetres across. Opened, a true osmotic blister usually releases a fluid with a sharp, acidic smell and leaves a cavity in the gelcoat. Blisters that are dry when opened and sit in the antifouling are usually paint blisters.

Is osmosis a reason not to buy a boat?

Rarely on its own. Most osmosis is in the gelcoat and can be treated. It becomes serious when blisters reach the laminate or cover structural areas such as the keel root. Use the survey to price the treatment and negotiate, and walk away only if the laminate is damaged.

How much does osmosis treatment cost?

A full professional treatment, with the gelcoat peeled, the hull dried and an epoxy barrier applied, was reported by PBO at about $200 or €170 per foot of length, converted from a UK yard figure. Relaminating adds to that. One owner reported about $3,900 for blasting, blister repair, barrier coat and antifouling on a 27 ft boat.

How long does a hull take to dry after the gelcoat is peeled?

With steam cleaning and hot vacuum pads, the PBO case took about two weeks. Left to dry in a shed without equipment, it can take months, and the surveyor takes readings until the hull is dry enough to coat.

Can a moisture meter tell how bad the osmosis is?

Only partly. Practical Sailor's tests found a meter reads to about a quarter of an inch deep and can't give a true moisture percentage in fibreglass, so a lot of moisture deep in the laminate can read the same as a little near the surface. Surveyors use readings as a comparison and open blisters to see the depth.

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