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FINDINGS LIBRARY · HULL AND STRUCTURE

Keel smile: cracks at the keel-to-hull joint and how surveyors write them up

UPDATED 10 NOVEMBER 2026 · 3 EXAMPLE FINDINGS · 3 SOURCES

What a keel smile is, when a crack at the keel joint is normal and when it means water at the keel bolts, how to inspect it, why glassing over it fails, and three example findings graded A, B and C.

AT A GLANCE
Keel smile
USUAL GRADE
A for an open joint with rust streaks, weeping or movement, or after a hard grounding. B for a crack wider than a hairline with no rust. C for a hairline crack in the fairing
FOUND WITH
Looking along the joint with the boat in the slings or on blocks, rust stains below it, the keel bolts and the sump inside, and the area round the keel after a grounding
JUDGED AGAINST
The bolts and the joint itself. World Sailing's Offshore Special Regulations add an inspection after any unintentional grounding for boats racing under them
REPAIR COST
Filling and painting is cheap and usually comes back. A lasting repair means finding the cause: flexible epoxy in the opened joint, rebedding the keel, or new bolts

A keel smile is the crack along the joint where a bolted-on keel meets the hull. On most fin-keel boats you'll see one if you look, and that's the point: Don Casey, writing in SAIL, says a hairline crack is quite normal. What matters is how wide it is, whether water is getting to the keel bolts, and why the joint is moving.

Why it opens

Epoxyworks puts it down to a hull that isn't as stiff as when it was new: years of flexing move the joint more than the fairing putty can take. Casey adds that a pronounced smile might have less to do with the keel than with the hull, and that a grounding drives the keel up into the hull. Practical Sailor names two more causes: cast-in bolts pulling out of a lead keel, and the hull laminate compressing under the nuts in a cored hull.

How a surveyor checks it

The joint. With the boat in the slings or on blocks, look along the whole joint. Epoxyworks says hairline cracking typically begins at the front of the keel. Note the width and how far it runs.

Rust below it. Casey's line: rust stains running down from the joint mean water is probably reaching some, or all, of the keel bolts. On a lead keel, rust is a sure sign of corroding bolts. On an iron keel the smile tends to be broader and more continuous.

Inside. Look at the bolts and nuts in the sump for rust, weeping, loose nuts and laminate crushed under them. Practical Sailor's tell: thread showing above the nuts after repeated tightening means the bolts are almost certainly pulling out of the keel.

After a grounding. Spend time on the floors and tabbing round the keel, and ask about any grounding. Boats racing offshore under World Sailing's rules need a keel inspection after each unintentional grounding.

What decides the grade

Water and movement. An open joint with rust streaks, weeping bolts or a keel that moves is an A. A crack wider than a hairline on a dry joint is a B. A hairline crack in the fairing is a C to watch.

Keel smile: example findings

The same defect written up at each grade, the way Axsail writes it from what the surveyor says on board. The grade follows what was found, so use these as wording, then grade what you see.

HULL AND STRUCTUREA
Keel-to-hull joint, forward half

Joint open along the forward third with red-brown rust streaks running down the keel. Bilge sump wet, rust on two keel bolt nuts.

Recommendation: Have the keel bolts inspected, by drawing one or more if needed, before the vessel goes to sea. Rebed the joint once the cause is found.

HULL AND STRUCTUREB
Keel-to-hull joint

Crack along most of the joint, wider than a hairline, no rust staining. Keel bolts dry with no visible corrosion.

Recommendation: Open the joint, dry it and refill with a flexible epoxy within 12 months. Recheck the bolts at the next haul-out.

HULL AND STRUCTUREC
Keel-to-hull joint, leading edge

Hairline crack in the fairing at the front of the keel. No staining, bolts dry.

Recommendation: Monitor at each haul-out and note any change.

ASafety. Safety or compliance deficiency. Fix before the vessel is next underway.
B12 months. Deficiency that needs timely attention. Fix within about 12 months.
CRoutine. Note or observation, cosmetic or maintenance. Routine maintenance at the owner's convenience.

What repair involves

Repair What the sources say
Fill with filler or caulk and paint over Casey says this ignores the structural causes
Glass over the crack Epoxyworks: seems to work for about a year
Open the joint and fill with a flexible epoxy Epoxyworks uses G/flex, with 32% elongation before breaking
Drop and rebed the keel Casey: sealant round each bolt, epoxy paste on the keel top, then torque in stages
Retorque the bolts Casey warns it can shear a bolt, and not to do it on wet stainless bolts

Photos to take

The full length of the joint from each side, a close-up of the widest part with a scale, any rust streaks, and the bolts and sump inside. With Axsail, say the width and where it runs as you photograph it.

Writing it up

Give the width and extent of the crack, whether there's rust or weeping, the state of the bolts inside, and any grounding history. If you couldn't see the bolts, say so and recommend drawing one.

Frequently asked

Is a keel smile normal?

A hairline crack is quite normal, Don Casey writes in SAIL, because keels are often bedded with flexible sealant. The wider the crack, the greater the risk that water has got into the joint.

What causes a keel smile?

Movement between a stiff keel and a hull that flexes. Epoxyworks says the hull isn't as stiff as when it was new, and Casey notes a pronounced smile might have less to do with the keel than with the hull. Groundings drive the keel up into the hull too.

Can you fibreglass over a keel smile?

It rarely lasts. Epoxyworks says glassing over it seems to work for about a year, and Practical Sailor says that without resolving the root cause, the repair will be for naught.

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Standards it's judged against

REAL DECRETO 1434/1999 (SPAIN)

Real Decreto 1434/1999, reconocimientos e inspecciones de las embarcaciones de recreo

Spain's compulsory inspections of recreational boats, often called the ITB: which boats need periodic and intermediate inspections and how often, the certificado de navegabilidad, what the inspector checks, what counts as a serious deficiency and the two months to put it right.

What surveyors check

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