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GLOSSARY · HULL AND STRUCTURE

What is gelcoat? Cracks, crazing and what they tell a surveyor

UPDATED 10 NOVEMBER 2026 · 2 SOURCES

Gelcoat is the hard outer finish on a fibreglass boat. What it does, what star cracks and parallel cracks mean, when a crack is structural, and how a surveyor reads them.

DEFINITION
Gelcoat

The thin, hard, coloured resin layer on the outside of a fibreglass boat, which gives the shiny finish and keeps water off the laminate behind it.

Gelcoat is the first layer laid in the mould when a fibreglass boat is built, so it ends up on the outside. It's a pigmented resin, thin and hard, and it's what you see and polish. Behind it is the laminate of glass and resin that carries the loads.

Being thin and hard, it cracks when the laminate behind it bends or takes a knock. The pattern of the cracks is the clue to the cause.

What a surveyor checks

The whole hull and deck in low light, crack by crack. Safe Skipper reads star cracks as impact, with the centre at the point of the blow, and parallel or linear cracks as bending: along deck edges, or running out from a fitting that loads a panel. Then the laminate round each crack, pressed and sounded. Firm and solid is reassuring. Soft or moving points to delamination or a wet core.

Below the waterline, gelcoat is where osmosis blisters form.

In the report

"Foredeck, linear gelcoat cracks radiating from the port bow cleat base. Laminate firm on sounding. Check the backing plate and rebed." See gelcoat stress cracks.

Frequently asked

What causes star cracks in gelcoat?

Impact. Safe Skipper says the centre of the star is the point of impact, such as a dropped winch handle or a knock against a dock.

Are gelcoat cracks structural?

Some are. Safe Skipper separates scratches that sit in the gelcoat from cracks right through it, which point to some structural failure beneath. Press and sound the laminate round the crack.

Findings to write up

HULL AND STRUCTURE

Gelcoat stress cracks

What star cracks and parallel gelcoat cracks say about a fibreglass boat, how a surveyor tells crazing from structural cracking, what repair involves and three example findings graded A, B and C.

How to find and write it up
HULL AND STRUCTURE

Osmotic blistering

What osmotic blistering is, how a surveyor tells it from paint blisters, which moisture readings matter, what treatment costs per foot and three example findings graded A, B and C.

How to find and write it up

Related terms

Glossary
HULL AND STRUCTURE

Osmosis

Water getting into a fibreglass hull through the gelcoat and reacting with the laminate, which shows as blisters on the underwater hull.

HULL AND STRUCTURE

Delamination

Layers of a fibreglass laminate coming apart, or a cored panel's skins separating from the core, which costs the panel its stiffness and strength.

HULL AND STRUCTURE

Bulkhead

A wall across or along the inside of a boat, bonded to the hull and deck, that stiffens the structure and often carries rig or engine loads.

HULL AND STRUCTURE

Cored hull

A hull or deck built as a sandwich: two skins of fibreglass with a light core of balsa, foam or plywood between them.

HULL AND STRUCTURE

Hull-to-deck joint

The seam where a fibreglass deck is fastened and sealed to the flange of the hull, usually hidden under the toe rail or rub rail.

HULL AND STRUCTURE

Keel bolts

The bolts that hold a bolted-on ballast keel to the hull, passing up through the hull bottom to nuts and backing plates in the bilge.

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