Axsail
FINDINGS LIBRARY · UNDERWATER GEAR

Rudder bearing wear and rudder play: how surveyors check it and write it up

UPDATED 10 NOVEMBER 2026 · 3 EXAMPLE FINDINGS · 3 SOURCES

How to check a rudder for bearing play and a wet or corroded rudder on the haul-out, what the thunk means, how often to drop the rudder to see the stock, and three example findings graded A, B and C.

AT A GLANCE
Rudder bearing wear
USUAL GRADE
A for a rudder that moves on its stock, or deep pitting on the stock. B for noticeable play or a thunk in the bearings, or rust-coloured water from the blade. C for stiff steering from fouled bearings
FOUND WITH
Gripping the bottom of the rudder on the haul-out and pushing it side to side, moving the wheel or tiller while someone holds the rudder, sounding the blade, and dropping the rudder a few inches to see the stock
JUDGED AGAINST
The rudder should feel stiff with no noticeable play (Pacific Yachting). Pitting on the stock deeper than about 1/16 inch needs a closer look
REPAIR COST
Bearings or bushes at haul-out with the rudder dropped. A rebuilt or new rudder if the blade is wet: Good Old Boat's author was quoted $2,850 to repair and $3,000 for a new one

A rudder hangs on two bearings, one where the stock enters the hull and one lower down, and turns thousands of times a passage. The bearings wear. The blade, usually fibreglass over foam and a steel frame welded to the stock, takes on water. Both show up on the haul-out if you push on it.

How a surveyor checks it

Push the rudder. Pacific Yachting's routine: at each haul-out, grip the bottom of the rudder and apply sideways force back and forth. The rudder should feel stiff and not have noticeable play. A plain bush that's worn gives a solid thunk. Roller bearings, fitted on larger rudders, tend to fail by binding.

Hold the rudder and move the wheel. With someone holding the blade, turn the wheel or tiller. Any movement between the two is play in the quadrant and keyway, or between the blade and the stock. Jefa notes that tiller or quadrant movement can wear the keyway.

Sound the blade. Andy Cross, in Good Old Boat, says well-bonded glass gives a ping when tapped and delaminated areas a thud. Rust-coloured water from the blade can be a sign of corrosion inside. Movement of the blade on the shaft is an early sign the internal plate is breaking away.

See the stock. Drop the rudder a few inches to look at the stock where it leaves the hull. Pacific Yachting says pitting deeper than about 1/16 inch should be looked at by a surveyor or boatbuilder.

Fouling. Jefa says marine growth most often fouls the lower bearing, and that bearings should be inspected annually and at each haul-out.

What decides the grade

What the rudder is hanging on. A blade that moves on its stock, or a deeply pitted stock, is an A. Noticeable play, a thunk or a weeping blade is a B. Stiff steering from a fouled bearing is a C.

Rudder bearing wear: example findings

The same defect written up at each grade, the way Axsail writes it from what the surveyor says on board. The grade follows what was found, so use these as wording, then grade what you see.

STEERINGA
Rudder

Rudder blade turns about 5 degrees on the stock with the wheel locked. Rust-coloured water weeping from the lower seam. Blade sounds dull over the lower half.

Recommendation: Remove the rudder before the vessel is next underway, and have the blade opened and the stock and internal plate inspected.

STEERINGB
Rudder bearings

Noticeable side-to-side play when the bottom of the rudder is pushed by hand, with a thunk in the lower bearing. Steering otherwise smooth.

Recommendation: Drop the rudder at the next haul-out within 12 months, renew the lower bearing or bush and inspect the stock.

STEERINGC
Rudder bearings

Steering slightly stiff, no play. Marine growth round the lower bearing.

Recommendation: Clean and rinse the lower bearing at each haul-out, and lubricate only where the bearing maker says to.

ASafety. Safety or compliance deficiency. Fix before the vessel is next underway.
B12 months. Deficiency that needs timely attention. Fix within about 12 months.
CRoutine. Note or observation, cosmetic or maintenance. Routine maintenance at the owner's convenience.

What repair involves

Job What the sources say
Clean and rinse a fouled lower bearing Jefa: rinse with fresh water at haul-out; lubricate only where the maker says
Renew bushes or bearings Rudder dropped, usually with the boat high on the hard
Repair a cracked or wet blade Pacific Yachting rebuilds seams with woven or biaxial cloth, sanded back to a smooth taper
Rebuild or replace the rudder Good Old Boat's author was quoted $2,850 for a repair and $3,000 for a new rudder, plus $600 shipping

Photos to take

The rudder from both sides, the gap at the hull, the stock if dropped, any weeping or cracks, and the steering gear inside. With Axsail, say how much it moved as you push it.

Writing it up

Say how you tested it, how much play you found and where, the sound of the blade and whether the stock was seen. If it wasn't dropped, say so.

Frequently asked

How do you check a rudder for play?

On the haul-out, grip the bottom of the rudder and apply sideways force back and forth. Pacific Yachting says it should feel stiff with no noticeable play. Then move the wheel or tiller while someone holds the rudder, to find play between the blade and the stock.

What does a thunk in the rudder mean?

A worn plain bush. Pacific Yachting says internal bushing type bearings wear gradually and give a solid thunk when the rudder is moved. Roller bearings tend to fail by binding instead.

How often should the rudder stock be inspected?

Pacific Yachting suggests about every five years, by lowering the rudder a few inches to see the stock where it enters the hull. Good Old Boat's author drops it at each bottom paint.

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