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FINDINGS LIBRARY · ENGINE AND FUEL

Generator exhaust: carbon monoxide risk, leaks and where the exhaust comes out

UPDATED 10 NOVEMBER 2026 · 3 EXAMPLE FINDINGS · 2 SOURCES

Why a boat's generator exhaust is the leading cause of carbon monoxide deaths on houseboats, what a surveyor checks in the exhaust run and where it exits, and three example findings graded A, B and C.

AT A GLANCE
Generator exhaust
USUAL GRADE
A when exhaust can reach people, through a leak inside the boat or an outlet under a swim platform. Also A for a generator aboard with no working CO alarm. B for corroded or perished exhaust parts that aren't yet leaking. C for routine checks and labels
FOUND WITH
Following the exhaust run from the generator to the outlet, checking hoses, clamps, mixing elbow and muffler, running the generator and looking for leaks and soot, and checking where the outlet is and that CO alarms work
JUDGED AGAINST
No exhaust gas inside the boat or where people swim and sit. NIOSH advises a CO detector tested daily, and regular exhaust inspections by trained technicians
REPAIR COST
Hoses, clamps and elbows are routine parts. Rerouting an outlet is a yard job priced per boat. No published figure to quote

A generator often runs for hours with the boat at anchor and people asleep or swimming off the stern. Its exhaust carries carbon monoxide, and the gas collects where the boat's shape traps it. That's why the generator gets its own look in a survey, apart from the main engines.

Why it matters

NIOSH has identified over 800 boating-related carbon monoxide poisonings, over 140 of them fatal. More than 200 were on houseboats and attributed to generator exhaust alone.

The CDC's investigation at Lake Powell found why. Houseboat generators exhausted into the air space beneath the stern deck, near the water. With the generators running, readings there ranged from 6,000 to 30,000 parts per million, and near the swim platform reached 7,200. The report calls those levels lethal within seconds to minutes. People who swam under the deck or sat on the platform died. The report also found that in 8 of 36 non-fatal poisonings inside cabins, the CO detector had been disabled.

How a surveyor checks it

Where the exhaust comes out. Find the outlet. An outlet under a swim platform, into a space under the stern, or close to a hatch, port or cockpit opening puts gas where people are. Note it whatever the condition of the parts.

The exhaust run. Follow it from the generator: the mixing elbow, hoses, muffler and water lift, and the outlet fitting. Look for scale and weeping at the elbow, soft or cracked hose, single clamps, and soot on surfaces near joints. See exhaust hose and exhaust elbow corrosion.

Running. Start the generator and check for leaks at every joint, water flow at the outlet, and fumes in the engine space and accommodation.

CO alarms. Check they're fitted where people sleep, in date and working. NIOSH advises testing daily. See no CO alarm.

What decides the grade

Where the gas can go. A leak inside the boat or an outlet under a swim platform is an A, and so is a generator aboard with no working CO alarm. Corroded or perished parts that aren't leaking yet are a B. Single clamps on a sound system are a C.

Generator exhaust: example findings

The same defect written up at each grade, the way Axsail writes it from what the surveyor says on board. The grade follows what was found, so use these as wording, then grade what you see.

ENGINE AND FUELA
Generator exhaust, outlet at the transom under the swim platform

Generator exhausts at the transom directly under the swim platform, into the space between the platform and the hull. No CO alarm in the aft cabin.

Recommendation: Do not run the generator while anyone is on or near the swim platform or in the water aft. Reroute the exhaust away from the platform and fit CO alarms in every sleeping cabin before the boat is next used.

ENGINE AND FUELB
Generator exhaust, mixing elbow and hose

Mixing elbow heavily scaled and weeping at the flange. Exhaust hose soft and cracked at the outer cover near the elbow. Soot on the bulkhead above.

Recommendation: Replace the mixing elbow and the exhaust hose before the generator is next run for long periods, and check the CO alarms.

ENGINE AND FUELC
Generator exhaust, hose clamps

Single hose clamps on the exhaust hose at the muffler. Clamps sound, no leaks.

Recommendation: Fit double stainless clamps at each exhaust hose joint at the next service.

ASafety. Safety or compliance deficiency. Fix before the vessel is next underway.
B12 months. Deficiency that needs timely attention. Fix within about 12 months.
CRoutine. Note or observation, cosmetic or maintenance. Routine maintenance at the owner's convenience.

What repair involves

Hoses, clamps and mixing elbows are routine parts for a marine engineer. An outlet in the wrong place is a bigger job: rerouting it means new through-hull work and a run that still drains properly. In the meantime, the owner can refuse to run the generator with anyone aft. CO alarms are the cheapest fix on the list.

Photos to take

The outlet and what's around it, each joint in the run, soot marks, the elbow, and the CO alarms with their dates. With Axsail, say where the outlet is relative to the platform as you take the photo.

Writing it up

Give the outlet's position and what's near it, the condition of each part of the run, what you saw with the generator running, and the CO alarms fitted. For an A, say plainly what the owner must not do until it's fixed.

Frequently asked

Can a boat generator kill you with carbon monoxide?

Yes. NIOSH has identified over 800 boating-related CO poisonings, over 140 of them fatal, and more than 200 on houseboats attributed to generator exhaust alone.

How high does carbon monoxide get under a swim platform?

In the CDC investigation at Lake Powell, readings under the stern deck of houseboats with generators running ranged from 6,000 to 30,000 parts per million, levels the report calls lethal within seconds to minutes.

What should a surveyor check on a generator exhaust?

The whole run from the generator to the outlet. Hoses, clamps, mixing elbow and muffler for leaks and corrosion, soot marks, where the outlet is relative to swim platforms and openings, and whether CO alarms are fitted and working.

Where should CO alarms be fitted on a boat?

NIOSH advises a battery operated CO detector tested daily, and the CDC report says every boat should have one and occupants should never disable the alarms. Fit them in every sleeping cabin and enclosed accommodation.

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