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GLOSSARY · RIG

What is a roller furler? Parts, failures and the survey check

UPDATED 10 NOVEMBER 2026 · 2 SOURCES

A roller furler rolls a sailboat's headsail round the forestay. Its parts, the ways each fails, and what a surveyor checks from the deck and aloft.

DEFINITION
Roller furler

A drum, foil and top swivel on the forestay that let you roll the headsail away round the stay from the cockpit.

ALSO CALLED: ROLLER FURLING, HEADSAIL FURLER, GENOA FURLER

A roller furler lets you set and reef the headsail from the cockpit. It has a drum at deck level, an aluminium foil over the forestay with a groove the sail feeds into, and a swivel at the top that the halyard pulls on. Pull the furling line and the whole foil turns, rolling the sail round the stay.

Because it's built round the forestay, a furler fault can become a rig fault.

What a surveyor checks

Furl and unfurl the sail and watch the foil. Riggers interviewed by Practical Sailor said most problems start at the top swivel, which is out of reach and gets less attention. A seized swivel twists the foil into a barber pole. Check the halyard angle at the top: Practical Sailor warns that a halyard close to parallel with the stay can wrap round it and lead to forestay failure. At deck level, check the drum turns freely and the foil joints are closed.

In the report

"Headsail furler, foil twisted in the upper third when furled under load, top swivel stiff when turned by hand from the deck. Halyard leads close to parallel with the forestay. Service or replace the top swivel and fit a halyard restrainer." See roller furler faults.

Frequently asked

What is halyard wrap on a furler?

The halyard winding round the forestay as the sail furls, usually because it leads too close to parallel with the stay. Practical Sailor warns it can lead to forestay failure.

Findings to write up

RIG

Roller furler faults

What fails on a headsail roller furler, how a surveyor checks the drum, foil and top swivel, why halyard wrap can bring the mast down, what parts and new furlers cost, and three example findings graded A, B and C.

How to find and write it up
RIG

Standing rigging age

How old standing rigging can get, what insurers and riggers generally expect, why stainless wire gives little warning, what a surveyor checks and three example findings graded A, B and C.

How to find and write it up

Related terms

Glossary
RIG

Standing rigging

The fixed wires or rods that hold a sailboat's mast up, the shrouds at the sides and the stays fore and aft, with their terminals and turnbuckles.

RIG

Swage terminal

A stainless fitting pressed onto the end of a rigging wire by a machine, which connects the wire to the mast or the turnbuckle.

RIG

Chainplate

The metal strap bolted to the hull or a bulkhead that a shroud or stay attaches to, carrying the rig's load into the boat's structure.

RIG

Mast step

The fitting the bottom of the mast stands on: on deck for a deck-stepped mast, or low in the hull above the keel for a keel-stepped one.

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