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FINDINGS LIBRARY · GAS AND SAFETY

Inflatable life jacket service: bobbins, cylinders, leak tests and how surveyors write it up

UPDATED 10 NOVEMBER 2026 · 3 EXAMPLE FINDINGS · 3 SOURCES

What to check on inflatable life jackets on survey: the service indicator, CO2 cylinder, bobbin or cartridge dates, the bladder leak test and the service record, with three example findings graded A, B and C.

AT A GLANCE
Inflatable life jacket service
USUAL GRADE
A for jackets with a red indicator, a fired or corroded cylinder, or a failed bladder. B for bobbins or cartridges past their date, or no service record. C for jackets in date with no record of a leak test
FOUND WITH
The service indicator on each jacket, the CO2 cylinder for corrosion and seating, the bobbin or cartridge date, the bladder and webbing, and the care label for the last annual inspection
JUDGED AGAINST
The maker's instructions. Transport Canada's regulations require that in Canada, and says parts should generally be replaced at least every three years
REPAIR COST
A re-arming kit for the make and model. A new jacket if the bladder fails a leak test

An inflatable life jacket is a bladder and a CO2 cylinder with a firing mechanism, folded into a collar. It's comfortable enough that people wear it, which is the point. It also fails quietly: Transport Canada warns that an unmaintained jacket may not inflate at all.

What fails

The arming. A cylinder that's worked loose, been fired, or rusted won't inflate the bladder. Most jackets show a service indicator: SAIL's Adam Cort says green means armed and red means it can only be inflated by mouth.

The bobbin or cartridge. Auto-inflating jackets fire when a water-sensitive bobbin dissolves. Transport Canada says humidity and heat affect it and that it should generally be replaced within three years; Mustang Survival prints an expiry date on its bobbins. Cort says to replace one more than three years old even if it looks sound.

The bladder. It leaks with age and wear. Mustang says a leaking PFD will not hold its firmness and should be replaced.

How a surveyor checks it

Count the jackets against the crew the boat is used with. On each one, check the indicator is green, the cylinder is screwed in and free of rust, and the bobbin or cartridge is in date. Look at the bladder, stitching, webbing and buckles for damage and mould. Read the care label: Mustang says the annual inspection should be recorded on it in permanent ink. Ask whether a re-arming kit for that make and model is on board, as Transport Canada recommends.

What decides the grade

Whether each jacket would inflate. A red indicator, a fired, loose or corroded cylinder, or a failed bladder is an A. Out-of-date bobbins or no service record is a B. Jackets in date with no leak test recorded are a C.

Inflatable life jacket service: example findings

The same defect written up at each grade, the way Axsail writes it from what the surveyor says on board. The grade follows what was found, so use these as wording, then grade what you see.

SAFETY EQUIPMENTA
Inflatable life jackets, 4 on board

Two jackets show a red service indicator; cylinders found unscrewed. One cylinder rusted.

Recommendation: Re-arm both jackets with the maker's kit and replace the rusted cylinder before the vessel is next used.

SAFETY EQUIPMENTB
Inflatable life jackets

Bobbins dated over three years ago. No record of annual inspection on the care labels.

Recommendation: Service all jackets to the maker's instructions, with new bobbins, within the season.

SAFETY EQUIPMENTC
Inflatable life jackets

Indicators green, cylinders sound, bobbins in date. No leak test recorded.

Recommendation: Leak test each jacket overnight and record it on the care label.

ASafety. Safety or compliance deficiency. Fix before the vessel is next underway.
B12 months. Deficiency that needs timely attention. Fix within about 12 months.
CRoutine. Note or observation, cosmetic or maintenance. Routine maintenance at the owner's convenience.

What servicing involves

Job Notes
Re-arm With the kit made for that make and model; SAIL says never use one for another jacket
Replace the bobbin or cartridge By the maker's date, generally within three years
Leak test Inflate by mouth and leave 16 hours, per Transport Canada
Replace the jacket If the bladder won't hold

Photos to take

Each jacket's indicator, cylinder and bobbin date, and the care label. With Axsail, read out the dates as you check each one.

Writing it up

Give the number of jackets, the make, the indicator state, the bobbin dates and any service record. Say how many passed and which failed.

Frequently asked

How often should an inflatable life jacket be serviced?

Follow the maker. Transport Canada asks for a full inspection annually, including a leak test and replacing expired parts, and says parts should generally be replaced at least every three years. Mustang Survival adds a leak test every six months.

How do you leak test an inflatable life jacket?

Inflate it orally until firm and leave it. Transport Canada says 16 hours; Mustang says at least two hours, ideally overnight. A jacket that goes soft should be replaced, as SAIL and Mustang both say.

What does the green or red indicator mean?

Green means armed. Red means the jacket isn't armed and can only be inflated by mouth, as SAIL puts it.

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